Warehouse automation: vertical conveyor for the mezzanine

To optimize operations with small-piece goods, the mezzanine was equipped with a vertical box conveyor. This solution ensured fast movement of goods between the mezzanine levels and the picking area, significantly simplifying and accelerating order processing.

Multi-level mezzanine for shelving storage

The key functional element of the project was a five-level mezzanine for shelving storage, equipped with racking based on the Profi system. The inter-floor decks are made of OSB panels, while the shelves are made of chipboard. The levels are connected by metal staircases with protective handrails.

The permissible load on the inter-floor deck is up to 200 kg/m², and the maximum load capacity of a shelf is 700 kg. The total shelving storage area on the mezzanine exceeds 5200 m².

To optimize operations with small-piece goods, the mezzanine was equipped with a vertical box conveyor. This solution ensured fast movement of goods between the mezzanine levels and the picking area, significantly simplifying and accelerating order processing.

Combined pallet-and-shelving Profi system

Based on combined pallet-and-shelving racking systems Profi, FORSTOR engineers designed high-bay racking for building materials with a total capacity of 7037 pallets. The system is adapted for standard EUR pallets with dimensions of 800 x 1200 mm and a weight of up to 1000 kg.

The height of the racking system is 11000 mm, which made it possible to organize 6 storage levels. The five upper tiers are intended for palletized goods, while the lower level combines floor storage and shelving storage.

Each pallet tier is designed for loads of up to 3000 kg, while the lower level, intended for storing piece goods and cartons, can withstand up to 1500 kg per shelf.