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Heavy duty mezzanine case study for auto parts warehouse

Total storage area on the mezzanine 600 m²
Construction height 7 m
Racking system for 135 pallets
Dock leveller 2000x2500 mm

One of our regular customers – the largest importer of trucks, buses and special equipment – contacted us with the task of designing and equipping a warehouse for auto parts storage. According to the features of the storage of auto parts, our engineers have developed a combined storage system: a three-tier mezzanine and pallet racks for three levels. To optimize loading operations, we manufactured and installed a dock leveller in the warehouse dock.

On the first level the mezzanine has an arched driveway for free forklift transition. On the second and third floors, there are 4 loading platforms with gates – two on each side of the multi level mezzanine for parts storage.

Total building area – 130 m²
Total building area – 130 m²
Achieved useful storage area of 600 m²
Arched driveway on the first floor
Arched driveway on the first floor
Allows the forklift loader to drive to any part of the warehouse
Shelving made of chipboard sheets
Shelving made of chipboard sheets
Load capacity up to 150 kg/m²
Floors made of grating
Floors made of grating
Load capacity up to 500 kg/m²
Gate on both sides of the mezzanine
Gate on both sides of the mezzanine
4 loading platforms on the second and third floors
Forstor dock leveller
Forstor dock leveller
Platform dimensions – 2000x2500 mm
Platform working stroke – 310 mm
Platform working stroke – 310 mm
Dynamic load capacity of 6000 kg
Rack shelf depth 1000 mm
Rack shelf depth 1000 mm
Each shelf is equipped with a galvanized separator
Welded staircase with optimal slope
Welded staircase with optimal slope
Fastening the floors to the beams
Fastening the floors to the beams

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